Automated Cold-Chain Distribution Centre — -28°C Multi-Temperature AS/RS
Haorui Technology designed and delivered a fully automated cold-chain distribution centre for a major Chinese food group. The facility operates across three temperature zones (-28°C frozen, 0–4°C chilled, ambient) with stacker crane AS/RS, automated conveyor routing, and a Haorui WMS/WCS platform managing inventory in real time.
The system replaced a manually operated facility running at 60% capacity utilisation, with high labour turnover due to cold working conditions. Post-automation, the facility operates 24/7 with a fraction of the previous headcount.
Dairy Processing Plant — High-Speed Palletizing Line
A large dairy processing facility in eastern China was running three manual palletizing shifts with high injury rates and throughput limited to 280 cases/hour per line. Haorui designed a two-robot palletizing cell with integrated conveyor infeed, vision-guided layer formation, and automatic pallet wrapping — connected to the plant's MES via Haorui's integration layer.
E-Commerce Fulfilment Centre — 40-Unit AMR Fleet
A national e-commerce operator needed to triple order throughput without expanding their warehouse footprint. Haorui deployed a 40-unit AMR fleet with goods-to-person picking stations, managed by Haorui's WES platform. The fleet operates 22 hours per day with automated inductive charging during off-peak windows.
Beverage Manufacturer — Integrated Packaging & Palletizing
A beverage manufacturer producing 12 SKUs across two lines needed to automate packaging changeovers and end-of-line palletizing. Haorui designed a flexible robot cell with automatic gripper change, SKU-aware layer programming via Haorui's WCS, and full integration with the plant's SAP ERP for production order management.
3PL Operator — High-Bay Pallet AS/RS with Haorui WMS
A third-party logistics operator managing 15,000+ SKUs for 8 FMCG clients needed to increase storage density and order accuracy. Haorui designed a 28m high-bay stacker crane system with 42,000 pallet locations, managed entirely by Haorui's WMS platform — with real-time inventory visibility for all 8 clients via a multi-tenant portal.
Meat Processing Facility — Hygienic Robot Cells with IP69K Rating
A meat processing facility required automation that could withstand daily high-pressure washdown (IP69K), operate in 2–4°C environments, and comply with food safety regulations. Haorui specified stainless steel robot cells with hygienic-grade guarding, integrated with the facility's HACCP monitoring system and Haorui's MES for production tracking.
Electronics Manufacturer — AMR-Driven Machine Tending & Material Flow
An electronics manufacturer with 24 CNC machines was losing 35% of machine capacity to manual material handling wait times. Haorui deployed 18 AMRs to automate material delivery between the warehouse and production floor, integrated with Haorui's MES for real-time job scheduling and machine utilisation tracking.